At Corrocoat USA, we utilize the best people to understand, engineer, manufacture, supply and/or apply barrier coating and lining solutions that effectively increase the life of plant equipment and assets otherwise affected by aggressive corrosion and erosion service environments.
Even after 30 years, Corrocoat remains on the cutting edge in the pursuit of perfection and perpetual development of Glass Flake Reinforced Coating Solutions.
We understand that the pumps, pipes, tanks and concrete that we repair and protect are integral to the operation of the industrial facilities that we serve.
As we know that downtime in the facilities in which we work is devastating as every hour costs tens of thousands of dollars in lost production, we take pride in offering reliability based on a quality control / quality assurance program that is second to none in the coatings industry.
The process begins with our rigid consultation process as we engineer specification specific to each operating environment. Prior to proposal of a service or product, we require the client to provide all relevant data associated with the given service environment, including but not limited to chemicals involved, operating temperature, design, velocity, particle consistency, particle size, etc. This data is passed from our representative to our corporate engineering group whom then considers historical data on similar inquiries and the physical and chemical properties of the service environment against the physical and chemical properties of the coating systems that we offer. The conclusion of that process results in us either determining that we do not have a system that can handle the environment, propose an immersion test or trial project or offer a coating specification that will provide a long term solution.
As a core value, we endeavor to always provide a genuine consultation addressing the given problem and the risks associated with a coating solution, should they exist.
All coatings are manufactured according to proven ISO 9001: 2008 quality standards. Prior to shipping every batch of coating is verified to be within specified limits of pot life, viscosity, hold up and accelerated cure. Every batch is measurable and accountable and kept on file in our Jacksonville, Florida location.
Prior to application projects, we write a detailed quality plan, specific to the circumstances associated with the given project. Included is a system designed to accountably ensure that the specified standards are met at every phase: environmental controls and site containment, surface preparation, application environmental controls, wet film thickness measurements, dry film thickness measurements and holiday detection via high voltage AC spark testing. Inspection is performed in accordance with SSPC and NACE standards.
At Corrocoat USA, we understand that good enough is not satisfactory. Please inquire about a sample Gritblast Coating Record Sheet (GCRS) and Internal Quality Control Sheet, which is required and kept on every application project.