Blog

Problem Solving with Corrocoat USA

Problem Solving with Corrocoat USA

One of our customers called us a few weeks ago to advise that they had a leak on the 3" diameter nozzle used to fill their 98% Sulfuric Acid Tank atop a Neutralization Sump. The nozzle leaked acid each time their vendor filled the tank, thereby causing a safety hazard and reliability issue for the plant. As an emergency measure, the plant personally applied a product called "Pig Putty", which failed within weeks as it wasn't rated for this service. After further investigation, it was found that the internal liner had failed at the weld and had corroded the steel...

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Corrosion Surveys: Who best to conduct: Consultants, Manufacturer’s Reps or Contractors?

Corrosion Surveys: Who best to conduct: Consultants, Manufacturer’s Reps or Contractors?

There are many companies whom an asset owner might approach in order to ascertain the condition of the plant or a part of the plant with respect to existing corrosion issues and be provided with a detailed report of the findings. In many cases, such a Corrosion Survey report includes the methodology the inspector or corrosion engineer used to determine the underlying root cause of corrosion in a vast array of service conditions. When faced with a tough, valuable and / or novel corrosion problem a plant or asset owners must make a seemingly simple decision: Call...

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How to Specify a Tank Lining Project

How to Specify a Tank Lining Project

Across all industrial sectors, tanks are used to store, separate, classify, distil or process liquid solutions that either serve as the product sold in the marketplace, a raw material used to make the product or a by-product that may be sold in a secondary market.  Tanks come in all sorts of shapes and sizes and the materials of constructions varies from mild steel to fiberglass reinforced composite tanks (aka GRP tanks or FRP tanks) to concrete and also a variety of types of metal alloys and stainless steels. In many cases, products that are stored inside the...

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Corrocoat USA to Speak at PortCon Conference

Corrocoat USA to Speak at PortCon Conference

Corrocoat USA has been selected to speak at the PortCon Conference being held by JaxPort this week. The purpose of this virtual conference is to enhance the value of seaports and marine transportation to society. Corrocoat USA will be speaking this Wednesday, May 5th from 4:00 - 4:30 PM. You can attend for FREE as a guest of Corrocoat USA by registering under the 'preferred partner' category at www.seaportcon.com and noting in the comments that you are a guest of Corrocoat USA. Our Session Details: Maintaining Integrity: Meeting and Exceeding The Design Life of...

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LONG TERM CORROSION PROTECTION OF RAILWAY TANK

LONG TERM CORROSION PROTECTION OF RAILWAY TANK

Our Belarus operation – Corrocoat AKZ – was asked to offer a solution for the long term corrosion protection on the internals of a 36% HCL railway transportation tank that was suffering severe corrosion damage. The customer initially used a rubber lining system, but this was proving to have a very short life span. After just six months it was degrading and showing signs of breaking down – the customer expected a rubber lined tank to last just one year before re-coating. With such a frequent re-coating schedule and associated costs a long-term solution that would...

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REFURBISHMENT OF ABSORBER CIRCULATION PUMPS AND IMPELLERS

REFURBISHMENT OF ABSORBER CIRCULATION PUMPS AND IMPELLERS

Our partner, Vietnam glocoating Engineering (VgCE), has recently completed the refurbishment of a number of absorber circulation pumps and impellers for the Vedan Vietnam Enterprise Corp., a large manufacturer of organic fertilizer and feed additives. After conducting an on-site assessment survey and talking all necessary measurements, the pumps and impellers were transported to the VGCE workshop, where they were dismantled and cleaned to remove any contaminants. The flanges were rebated to protect against crevice corrosion and the flanges and shafts protected...

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PROTECTION OF SUPER DUPLEX PROPELLER SHAFTS

PROTECTION OF SUPER DUPLEX PROPELLER SHAFTS

Alhuda Corrosion Treatment in Qatar was asked by Nakilat Svitzer Wijsmuller (NSW) to recommend a long-term corrosion protection system for two new 1.5m long propeller shafts. The shafts would be working in a harsh marine environment, so were made from super duplex stainless steel, but NSW wanted even better protection from the start. Alhuda recommended protecting and reinforcing the propeller shafts with multiaxial fibre glass cloth wetted out with L200 lamination resin, followed by coating with Corroglass 200 – all work to be completed on-site at the NSW...

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Loading Bay Protected from Chemical Attack

Loading Bay Protected from Chemical Attack

Corroserve was invited by a UK power station to inspect a loading bay floor that was experiencing attack due to its aggressive chemical environment. The concrete surface had been badly damaged and required repair and protection from further attack – a level of protection not achievable with standard concrete materials. A Corroserve NACE inspector recommended a complete refurbishment programme involving the application of specialist materials and Corrocoat coatings. The recommendation was accepted and Corroserve’s site services team first removed all existing...

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