Products
Products
Corrocoat products are perfect for withstanding harsh operating environments. Our unique high-performance composites and coatings not only fight against corrosion, they also prolong the life of metals and machinery.
We manufacture over 80 linings, coatings, paints and polymer concretes in our US plant in Jacksonville, Florida. Our barrier coating systems have been proven to provide long term protection and refurbishment of valuable plant assets that are otherwise subjected to over 1,200 chemicals, pH 0-14, at temperatures up to 300°F, immersed, and 1,000°F, non-immersed.
Most Commonly Specified Corrocoat Coatings:
Glass Flake Reinforced Novalac Vinyl Ester coating / lining
Specified for aggressive service environments, including resistance to chemicals with pH 1 – 13.
Often specified for Flue Gas Desulfurization (FGD) Ducting, plant wastewater tanks, Cation Tanks, slurry tanks, produced water pipe internals, sour crude oil, separator vessels operating at less than 180 F, secondary containments and many more applications that require a versatile, chemical resistant barrier coating.
Temperature limits: 230°F (110°C) immersed, 329°F (165°C) non-immersed. No known lower limit.
Permeability: 2.75 x 10-5 Perm-Inches per ASTM D1653-13, method B
Sprays with 45:1 or greater airless pump; hangs at 40 mils dft per coat on a vertical surface
Typically Specified at 40 – 60 mils dft – ~25/sf per gallon at 40 mils dft practical spreading rate
A three-pack cold cured vinyl ester – urethane polymer alloy with glassflake.
Specified for aggressive, high temperature service environments, including resistance to chemicals with pH 1 – 13.
Often specified for high temperature separator linings, ion exchange vessels, hot water tanks, bleaching tower linings (over or in replacement of tile) and many more applications.
Temperature Limits: 300°F (150ºC) Immersed. 500°F (260ºC) Non-Immersed. No known lower limit.
Sprays with 45:1 or greater airless pump; hangs at 48 mils dft per coat on a vertical surface
Typically specified at 32 – 48 mils dft in a single coat; ~25/sf per gallon at 40 mils dft practical spreading rate
An epoxy glassflake coating, intended for a single coat application.
Specified for low temperature barrier coating protection in tanks, pipes, concrete and structure exposed to saltwater immersion, splash zone and aggressive atmospheric service.
Permeability: 1.29 x 10-4 Perm-Inches per ASTM D1653-13, method B
Applied by brush, roller, Single Leg Airless Spray (45:1), Plural Component Spray
Typically specified at 24 – 40 mils dft; ~35/sf per gallon at 30 mils dft practical spreading rate
A surface tolerant two-pack epoxy coating compound incorporating a rust inhibitor and passivator, with MIO and Glass Flake for increased protection.
Specified as a barrier coating for aggressive atmospheric or immersion service, particularly in circumstances where abrasive blasting is not feasible.
Extremely surface tolerant and moisture tolerant, Plasmet ZF is commonly specified as a surface tolerant primer that is overcoated with a more chemical resistant epoxy coating such as Plasmet ZE, Zip E or Plasmet AR3.
Great application for a pressure wash, spot, prime overcoat for maintenance painting; paired with Corrothane AP1, AP3 or other acceptable polyurethane coatings.
May be applied by brush, airless spray or conventional spray;
Typically specified in one or two coats at 4 – 7 mils dft per coat; Practical overage rate is 100 sf / gallon at 7 mils dft.
Specialty Coatings engineered to protect against specific service environments:
A two-pack solvent free polyamine cured epoxy, resistant to strong concentrations of up to 98% Sulfuric Acid, other acids and sodium hypochlorite.
A two-pack cold cured brominated vinyl ester/acrylic co-polymer enhanced with flake glass. Generally specified for aggressive high PH immersion service environments, such as 50% Sodium Hydroxide (NaOH) and 20% Sodium Hypochlorite. Complemented by a suite of filler grade, laminating resin and veil coat.
A three-pack, cold-cured polyester containing metallic (inorganic) copper flakes. Corrocoat Biofoul is considered non-toxic; it has excellent long-term anti-fouling properties and will withstand flow velocities in excess of 82f/s (25m/s). Often specified to coat cooling water screens (aka traveling screens), offshore fire water screens and other applications where biological growth is detrimental to reliability of operational efficiency.
An electrically conductive two pack cold cured acrylated ester system loaded with flaked graphite and glassflake designed to dissipate static electricity.
A 3-pack epoxy resin system, aggregate filled, to form an epoxy polymer concrete. Trowel-able at thicknesses as low as 3/8”, and able to reach 3000-5000 psi compressive strength within 12 hours, 20,000 psi compressive strength and 1,800 psi tensile strength, fully cured. Self-leveling and highly chemical and temperature resistant. Corrocoat Epoxy Polymer Concrete to be top-coated with our Polyglass VE barrier linings, Zip E, Plasmet AR3 and more. Vinyl Ester and Polyester Polymer Concretes also available.
A high-solids, low viscosity, two part epoxy primer with excellent adhesion to damp surfaces. Typically specified as the primer for concrete specifications that require epoxy resin based coatings or linings.
Product Families
CORROCOAT
Corrocoat is our main range of corrosion protection coatings. Ideal for critical service applications, these high-performance polymeric products offer long-term prevention of biofouling, resistance to cathodic disbonding, crack bridging, high conductivity, and resistance to chemicals, including high concentrations of sulphuric acid.
PLASMET
Plasmet is our abrasion-resistant range of protective coatings and surface-tolerant primers. These high-performance products are formed from a selection of durable materials to offer versatile protection to a wide range of operational environments. Specially engineered Plasmet coatings are available in differing grades to add extra reassurance when faced with extreme abrasion challenges.
CORROGLASS
Corroglass is our glass flake range of corrosion protection coatings. These high-performance engineering composites use resin technology to safeguard process environments. Typical applications include refurbishing and protecting heavy duty capital equipment such as pumps, valves, water boxes, heat exchanger tube faces, spool pieces, filters, strainers and auxiliary equipment.
POLYGLASS
Polyglass is our high-performance range of protective coatings developed for their ease of application. Often applied by spray, and with no primer required, these products are highly-effective in extremely corrosive environments. Polyglass can be used on a wide variety of substrates including steel and concrete.
Product Index
Note: this index is not comprehensive as Corrocoat also offers products to suit niche service environments and variations of products to suit specific application parameters.
Let’s Protect Your Assets Together
Featured Applications
Products
Corrocoat products are perfect for withstanding harsh operating environments. Our unique high-performance composites and coatings not only fight against corrosion, they also prolong the life of metals and machinery.
We manufacture over 80 linings, coatings, paints and polymer concretes in our US plant in Jacksonville, Florida. Our barrier coating systems have been proven to provide long term protection and refurbishment of valuable plant assets that are otherwise subjected to over 1,200 chemicals, pH 0-14, at temperatures up to 300°F, immersed, and 1,000°F, non-immersed.
Our products may either be specified as stand alone or as a part of a coating or lining system. A system may include multiple products that share similar chemistry with varied viscosities or additives; such as low viscosity grade for priming or stripe coating, a high viscosity grade for filling pits, a compatible laminating resin for use in reinforcing the system with fiberglass, a grade engineered for optimal spray application and a grade with additives which offer maximum wear resistance, as needed. Our approach to coating supply benefits contractors and owners by offering the ideal union of usability for coating applicators and technical competence to provide barrier corrosion protection in the most aggressive service environments in heavy industry.
Product Families
CORROCOAT
Corrocoat is our main range of corrosion protection coatings. Ideal for critical service applications, these high-performance polymeric products offer long-term prevention of biofouling, resistance to cathodic disbonding, crack bridging, high conductivity, and resistance to chemicals, including high concentrations of sulphuric acid.
PLASMET
Plasmet is our abrasion-resistant range of protective coatings and surface-tolerant primers. These high-performance products are formed from a selection of durable materials to offer versatile protection to a wide range of operational environments. Specially engineered Plasmet coatings are available in differing grades to add extra reassurance when faced with extreme abrasion challenges.
CORROGLASS
Corroglass is our glass flake range of corrosion protection coatings. These high-performance engineering composites use resin technology to safeguard process environments. Typical applications include refurbishing and protecting heavy duty capital equipment such as pumps, valves, water boxes, heat exchanger tube faces, spool pieces, filters, strainers and auxiliary equipment.
POLYGLASS
Polyglass is our high-performance range of protective coatings developed for their ease of application. Often applied by spray, and with no primer required, these products are highly-effective in extremely corrosive environments. Polyglass can be used on a wide variety of substrates including steel and concrete.
Product Index
Note: this index is not comprehensive as Corrocoat also offers products to suit niche service environments and variations of products to suit specific application parameters.